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DP77 HIGH SPEED SHUTTERS

DP77 HIGH SPEED SHUTTERS

Serranda veloce DP77

Built and installed in the production plant of CARINARO (NA), of the AZ PERASOLE company, a fast shutter having the following characteristics:
 L = 8150 mm
H = 4500 mm
DP77 aluminium curtain – 6/10 + endcaps and rolling wind brackets
2C70x2 steel pressed guide
Total curtain weight = 320 kg
Nr.6 Nylon inside belts
Friction 20%
Wind resistance: class 3
Rolling tube Ø219.1×5.9
Curtain roller Ø 450 mm
Mooving max torque = 487 Nm
Motor with inverter type SI 50.80 FU + control unit TS971 + CEDES optical light curtain
Mooving Brackets SG115
Bearing SY55
Max linear speed = 1.4 m/sec
The shutter complies with the safety requirements required by UNI EN 13241-1 and has high performances of:
– resistance to wind and burglary, thanks to the ROLLING hooks on the staves of the mantle;
– thermal and acoustic insulation, thanks to the insulated profiles DP77 in aluminum and to the internal nylon straps;
– resistance to wear, thanks to the presence of oscillating shelves that allow the sliding of the mantle always on the </ span> vertical of the guides.
The automation with an integrated inverter on the engine, of the GFA Elektromaten brand, guarantees durability at the highest levelswith a high number of cycles / hour.
The anti-collision safety with the mantle is guaranteed by the 50-spoke CEDES barrier, installed on the back of the guides with spokes passing through the stroke line, directly connected to the TS971 control panel.


We would like to thank the companies AZ PERASOLE and MASINARA, for having accepted the innovative imposition we have proposed.

HIGH SPEED SHUTTERS

HIGH SPEED SHUTTERS

Italian speed shutters
The need to construct new buildings or modernize existing ones with greater energy efficiency, together with greater burglar security, finds a valid solution, for technical closures, in high-speed insulated rolling shutters.
Thanks to the action of innovation, research and development, carried out by us and the collaboration with the Italian company MASINARA Spa, commercial components have been realized that allow to give industrial roller shutters greater speed performance, thermal insulation, wind resistance and resistance burglary.

The high-speed insulated shutters are a valid alternative to the use of PVC folding fast doors (often installed outside the industrial buildings, together with folding doors).
On the insulated profiles of the curtain can be installed the rolling windproof brackets that, together with special double C guides, give the rolling shutter a class 4 wind resistance (UNI EN 12424).

We have grouped, in the following movie, some achievements made by some companies, our customers, to whom we wish great successes.

 

 

 

TEST TUV 2016

TEST TUV 2016

The MASINARA company, of Monteveglio (BO), carried out wind resistance tests on the “rolling system”,
in combination with the the most popular shutters profiles, tested at 9 and 12 meters widts (never tested before).
The tests were carried out by the prestigious European certification laboratory: TUV Nord Germany, according to the method test required by UNI EN 12444.
The following table shows the models, materials and results obtained.

POSTIPOMODELLOPASSOSPESSOREFINITURACLASSELARGHEZZA
VENTOLUCE
CERTIFICATAmt
1MONOP1151148/10ACCIAIO ZINCATO+/- 212
2MONOP1151147/10ACCIAIO BUGNATO+/- 212
3MONOP11511412/10ALLUMINIO BUGNATO+/- 29
4MONOP97978/10ACCIAIO ZINCATO+/- 112
5MONOP97977/10ACCIAIO BUGNATOROTTURA 26212
6MONOP979712/10ALLUMINIO BUGNATOROTTURA 24712
7DOPPIODP77 Perasole775/10ACCIAIO PLASTIFICATO+/- 212
8DOPPIODP77 Perasole775/10ALLUMINIO PLASTIFICATO+/- 29
9DOPPIODP90  Biorol905/10ACCIAIO ZINCATO+/- 212
10DOPPIODP95 Taraborelli956+4/10ACCIAIO PREVERNICIATO+/- 212
11DOPPIODP95 Taraborelli956+6/10ALLUMINIO PREVERNICIATO+/- 112

The resistance values ​​for smaller widths will be obtained by linear interpolation on graphs present in the “test report” issued by the TUV.
The resistance classes comply with UNI EN 12424 and can be indicated in the DoP certification (CPR 305-2011) issued by the manufacturers of rolling shutters with cascading contract, issued by the MASINARA company of Monteveglio (BO).

COMPONENTI ROLLINGCOMPONENTI ROLLING 1COMPONENTI ROLLING 2

The resistance tests of the mooving brackets SG85 (from 7.5 kN) and SG115 (from 115 kN) were carried out in the laboratory of the Mechanical Engineering Department of the Polytechnic of Bari, in the presence of the TUV Nord Germany. The mooving brackets were largely within the safety limits established by UNI EN 12604.

MENSOLE SG85 WEBMENSOLE SG115 WEB

The design of all the components was taken care of by Piumelli Pantaleo (PIUTEK) – Bisceglie (BT).
The design and construction of the test benches and the support for carrying out the tests was provided by the company BLM Costruzioni Meccaniche di Conversano (BA).
The construction and marketing of the components (patented) will be carried out by the company Masinara of Monteveglio (BO).

TRACTION TEST

TRACTION TEST

We are able to carry out TRACTION TESTS on profiles for rolling shutters.
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In order to be able to determine the vertical resistance of the profiles for the construction of shutters of rolling shutters, we have created, in collaboration with the mechanics laboratory of the Polytechnic University of Bari, a special equipment, which can be installed on a test machine, in order to determine the behavior of the various profiles, subjected to traction. This test allows us, subsequently, to determine the limit of use of the various profiles, depending on the shape, thickness and material.
The technical file is thus enriched with a fundamental data for the choice of the various profiles according to the conditions of use, providing the manufacturer with a technical tool that makes the cost of the finished product more competitive.
Watch the videos of the tests carried out and contact us for further information.

ARCO INDUSTRY JOB

ARCO INDUSTRY JOB

The company ARCO INDUSTRIE of Ripatrasone has realized and installed, at the WALTER TOSTO factory in Chieti,
Sectional doors with exceptional clear dimensions (8×9 meters), designed with specific characteristics of wind resistance, thermal and acoustic insulation.
The construction of these doors was made using:
– 3 “sliding guides
– insulated panels with an 80 mm section
– industrial motorization and GFA Elektromaten control panel with the following characteristics:
• torque 1400 Nm
Turns max 20 per minute
Integrated inverter
Digital limit switch
TS970 control panel
The technology and reliability of the German engine, combined with the intelligence and quality of the materials used, has allowed ARCO INDUSTRIE to collect the prestigious consensus of a very exemplary customer.
ARCO INDUSTRIE is an Italian company leader in the construction of industrial closures of exceptional dimensions.