Built and installed in the production plant of CARINARO (NA), of the AZ PERASOLE company, a fast shutter having the following characteristics: L = 8150 mm H = 4500 mm DP77 aluminium curtain – 6/10 + endcaps and rolling wind brackets 2C70x2 steel pressed guide Total curtain weight = 320 kg Nr.6 Nylon inside belts Friction 20% Wind resistance: class 3 Rolling tube Ø219.1×5.9 Curtain roller Ø 450 mm Mooving max torque = 487 Nm Motor with inverter type SI 50.80 FU + control unit TS971 + CEDES optical light curtain Mooving Brackets SG115 Bearing SY55 Max linear speed = 1.4 m/sec The shutter complies with the safety requirements required by UNI EN 13241-1 and has high performances of: – resistance to wind and burglary, thanks to the ROLLING hooks on the staves of the mantle; – thermal and acoustic insulation, thanks to the insulated profiles DP77 in aluminum and to the internal nylon straps; – resistance to wear, thanks to the presence of oscillating shelves that allow the sliding of the mantle always on the </ span> vertical of the guides. The automation with an integrated inverter on the engine, of the GFA Elektromaten brand, guarantees durability at the highest levelswith a high number of cycles / hour. The anti-collision safety with the mantle is guaranteed by the 50-spoke CEDES barrier, installed on the back of the guides with spokes passing through the stroke line, directly connected to the TS971 control panel.
We would like to thank the companies AZ PERASOLE and MASINARA, for having accepted the innovative imposition we have proposed.
The need to construct new buildings or modernize existing ones with greater energy efficiency, together with greater burglar security, finds a valid solution, for technical closures, in high-speed insulated rolling shutters. Thanks to the action of innovation, research and development, carried out by us and the collaboration with the Italian company MASINARA Spa, commercial components have been realized that allow to give industrial roller shutters greater speed performance, thermal insulation, wind resistance and resistance burglary. The high-speed insulated shutters are a valid alternative to the use of PVC folding fast doors (often installed outside the industrial buildings, together with folding doors). On the insulated profiles of the curtain can be installed the rolling windproof brackets that, together with special double C guides, give the rolling shutter a class 4 wind resistance (UNI EN 12424). We have grouped, in the following movie, some achievements made by some companies, our customers, to whom we wish great successes.
The MASINARA company, of Monteveglio (BO), carried out wind resistance tests on the “rolling system”, in combination with the the most popular shutters profiles, tested at 9 and 12 meters widts (never tested before). The tests were carried out by the prestigious European certification laboratory: TUV Nord Germany, according to the method test required by UNI EN 12444. The following table shows the models, materials and results obtained.
POS
TIPO
MODELLO
PASSO
SPESSORE
FINITURA
CLASSE
LARGHEZZA
VENTO
LUCE
CERTIFICATA
mt
1
MONO
P115
114
8/10
ACCIAIO ZINCATO
+/- 2
12
2
MONO
P115
114
7/10
ACCIAIO BUGNATO
+/- 2
12
3
MONO
P115
114
12/10
ALLUMINIO BUGNATO
+/- 2
9
4
MONO
P97
97
8/10
ACCIAIO ZINCATO
+/- 1
12
5
MONO
P97
97
7/10
ACCIAIO BUGNATO
ROTTURA 262
12
6
MONO
P97
97
12/10
ALLUMINIO BUGNATO
ROTTURA 247
12
7
DOPPIO
DP77 Perasole
77
5/10
ACCIAIO PLASTIFICATO
+/- 2
12
8
DOPPIO
DP77 Perasole
77
5/10
ALLUMINIO PLASTIFICATO
+/- 2
9
9
DOPPIO
DP90 Biorol
90
5/10
ACCIAIO ZINCATO
+/- 2
12
10
DOPPIO
DP95 Taraborelli
95
6+4/10
ACCIAIO PREVERNICIATO
+/- 2
12
11
DOPPIO
DP95 Taraborelli
95
6+6/10
ALLUMINIO PREVERNICIATO
+/- 1
12
The resistance values for smaller widths will be obtained by linear interpolation on graphs present in the “test report” issued by the TUV. The resistance classes comply with UNI EN 12424 and can be indicated in the DoP certification (CPR 305-2011) issued by the manufacturers of rolling shutters with cascading contract, issued by the MASINARA company of Monteveglio (BO).
The resistance tests of the mooving brackets SG85 (from 7.5 kN) and SG115 (from 115 kN) were carried out in the laboratory of the Mechanical Engineering Department of the Polytechnic of Bari, in the presence of the TUV Nord Germany. The mooving brackets were largely within the safety limits established by UNI EN 12604.
The design of all the components was taken care of by Piumelli Pantaleo (PIUTEK) – Bisceglie (BT). The design and construction of the test benches and the support for carrying out the tests was provided by the company BLM Costruzioni Meccaniche di Conversano (BA). The construction and marketing of the components (patented) will be carried out by the company Masinara of Monteveglio (BO).
We are able to carry out TRACTION TESTS on profiles for rolling shutters.
In order to be able to determine the vertical resistance of the profiles for the construction of shutters of rolling shutters, we have created, in collaboration with the mechanics laboratory of the Polytechnic University of Bari, a special equipment, which can be installed on a test machine, in order to determine the behavior of the various profiles, subjected to traction. This test allows us, subsequently, to determine the limit of use of the various profiles, depending on the shape, thickness and material. The technical file is thus enriched with a fundamental data for the choice of the various profiles according to the conditions of use, providing the manufacturer with a technical tool that makes the cost of the finished product more competitive. Watch the videos of the tests carried out and contact us for further information.
The company ARCO INDUSTRIE of Ripatrasone has realized and installed, at the WALTER TOSTO factory in Chieti, Sectional doors with exceptional clear dimensions (8×9 meters), designed with specific characteristics of wind resistance, thermal and acoustic insulation. The construction of these doors was made using: – 3 “sliding guides – insulated panels with an 80 mm section – industrial motorization and GFA Elektromaten control panel with the following characteristics: • torque 1400 Nm • Turns max 20 per minute • Integrated inverter • Digital limit switch • TS970 control panel The technology and reliability of the German engine, combined with the intelligence and quality of the materials used, has allowed ARCO INDUSTRIE to collect the prestigious consensus of a very exemplary customer. ARCO INDUSTRIE is an Italian company leader in the construction of industrial closures of exceptional dimensions.
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